Find Your Industrial Maintenance Test Practice- IST, Ramsay, and More

Yedidya, Mechanical and Maintenance Tests Expert at JobTestPrep
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Maintenance technicians are usually required to pass a maintenance technician test before they are hired. Depending on the employer, this exam can be the Ramsay maintenance test, the Industrial Skills Test (IST) or another industrial maintenance test, and each one covers different topics and has a different format. Below you will find a guide to the main tests, the employers and positions that require them, and free sample questions and answers to help you start practicing.

The Ramsay maintenance test, also called the Ramsay MultiCraft test, is one of the most widely used maintenance technician exams. Amazon, Walmart, UPS and USPS use it to screen candidates, and it contains 60 questions on mechanical and electrical topics such as hydraulics, power transmission, motors and PLCs, to be completed in about an hour. Utilities and energy employers, such as PG&E, usually use the Industrial Skills Test instead (see the PG&E Industrial Skills Test page).

The Ramsay Maintenance PrepPack helps you practice for the exam with 10 full-length simulations, 740 Ramsay-style questions, 7 study guides and detailed answers with score reports. Not sure which Ramsay test you will get? The Ramsay 3-in-1 Bundle also covers the MAT-5, or you can start with the free Ramsay sample questions. 

What is the Industrial Maintenance Skills Test?

The Industrial Skills Test (IST) is a pre-employment assessment, provided by PSI, that measures reading comprehension, numerical reasoning and mechanical aptitude. Employers use it as an initial screening step for physically and mechanically oriented jobs. PG&E describes it as a standardized test that gives every applicant a fair and objective way to show their problem solving and mechanical abilities, and says it has been professionally validated for job relatedness. In the version PG&E publishes, the test is taken in one session and has three timed sections: Reading Comprehension (25 questions in 30 minutes), Working with Numbers, Charts and Graphs (25 questions in 30 minutes) and Mechanical Principles (36 questions in 20 minutes).

The reading section tests your ability to understand written instructions in industrial settings. The numbers section asks you to pull information from tables and graphs, draw conclusions from it and solve basic math word problems. The mechanical section shows drawings of physical situations, such as gears, and asks how the system will react to a change. The test does not measure hands-on trade skills, and because it is an initial assessment it is usually followed by other hiring stages. The content is basic, so the main challenge is time: based on PG&E's published timings, you have about 72 seconds per question in the first two sections and about 33 seconds per question in the mechanical section. PG&E's guide does not state a passing score, and cut-offs are set by each employer.

No specific trade or job experience is required, because the test covers reading, basic math and basic mechanical concepts. Reviewing those basics and practicing under timed conditions is the best preparation. Calculator rules depend on the employer: PG&E's guide does not mention one, and some employers that use the IST, such as Connexus Energy, state that calculators and outside devices are not allowed, so check your test invitation and practice basic math without a calculator to be safe. You can find IST practice tests and mechanical study guides on our PG&E Industrial Skills Test preparation page.

The IST test is widely used by PGE and other companies to select candidates for various positions:

  • Apprentice Lineman (lineman helper)
  • Electrical technician apprentice
  • Gas Service/Compliance Representative
  • Operators (nuclear Operator, station operator, etc.)
  • Maintenance Technicians.

The Industrial skills test can be used for entry-level positions, as well as for level 3 technicians.

Free Industrial Maintenance Skills Test Practice

Reading Comprehension Sample Question

After rising very slowly for millennia, the number of humans on Earth was just starting to take off. A century and a half later, when another scientist reported the discovery of human egg cells, the world’s population had doubled to more than a billion. A century after that, around 1930, it had doubled again to two billion. The acceleration since then has been astounding. 

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The correct answer is (C).

According to the passage: "A century after that, around 1930, it had doubled again to two billion." So a century before, in 1830, the number of people on Earth was half of that – one billion.

Numerical Reasoning Sample Question

What is the value of (I)?

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The correct answer is B.

The first step in filling in missing values is to analyze the descriptions of the information given and figure out the relationships between them.

The CODE is a way to identify the type of inventory.
AMOUNT ON HAND refers to the number of units in the warehouse.
PROJECTED USAGE refers to number of units the company expects to use over the next period.
The PRICE tells us how much each unit costs.
MISSING likely refers to difference between the number of units in the warehouse and the number of units the company expects to use. If this is true, we would be able to formulate the equation:

(1) PROJECTED USE – AMOUNT ON HAND = MISSING

We can now take a row with these given values to check that this equation is in fact correct.
We will use Row 1 (TPO-1923), as it is the only row with all of these values given.

712 – 694 = 18, which is in fact the value given to MISSING.

TOTAL COST may refer to the total cost of the inventory on hand, the total cost of the projected usage or the total cost of the missing inventory. If we divide the TOTAL COST of TPO-1923 by the PRICE, we will see that 342 ÷ 19 = 18 which represents the MISSING value. We can therefore conclude that:

(2) PRICE × MISSING = TOTAL COST

Now that we have identified the correct equations, we simply need to place the correct numbers into the equations to find the missing values.

(I) is the MISSING value for item TPO-1780.
If we place the values given into equation (1) we will get: 81 – 13 = 68.

Mechanical Comprehension Sample Question

Which ball will hit the ground first?

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You might have guessed that the correct answer, in this case, is also that both balls will hit the floor at the exact same moment. But why?

Initially, it seems like a completely different question. Both balls have the same weight, but their trajectories are different. However, the physical principle about free falling remains the same – the falling speed of both balls is equal.

HORIZONTALLY, the blue ball is moving faster, and that's why it will land farther from the table, but VERTICALLY, they are both falling at the exact same speed, so the answer doesn't change.

 

Hydraulics and Pneumatics Sample Question

Which type of valve should be used when a precise, low flow is required?

 

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The correct answer is B.

A needle valve is constructed as an elongated, narrow plunger inside a small port. This structure enables the valve to regulate the flow with high precision. However, it is not capable of withstanding high pressure.

A check valve is a valve that enables flow in only one direction, using a ball, a piston, or a spring-loaded flapper.

A gate valve operates by lifting a gate from the path of the fluid. These gates are planar and are mostly used with high-volume, unrestricted flow.

Electronics and PLC Sample Question

What is the equivalent Boolean expression for the PLC program below?

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The correct answer is A.

Below are the steps of analysis:

Amazon Control Systems Sample Question Plcs Answer

Power Transmission Sample Question

What is the aim of flexible couplings?

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The correct answer is B.

The aim of flexible couplings (such as universal joints or Oldham couplings) is to allow a certain degree of misalignment between connected shafts (it may be an axial, lateral, or angular misalignment). Rigid couplings, on the other hand, require absolute alignment between shafts and are somewhat limited in that manner.

note

The physical principle behind this question: The free-fall speed of two falling objects is always identical, regardless of shape, size, or mass. 

On PG&E’s version of the IST, you have about 72 seconds per question in the reading and numbers sections and about 33 seconds per question in the mechanical section. To ensure you pass these questions, practice is key.

You can find online IST practice tests and mechanical study guides on our designated PGE industrial skills test page. 


The Light Industrial Skills Test (LIST)

Job candidates applying for entry-level industrial positions in less mechanical fields, such as manufacturing, shipping, distribution, and warehousing, will likely receive the LIST test. This is a less mechanical version of the IST test, both provided by PSI.

 

The LIST consists of 80 multiple choice questions with half of the questions focused on math, reasoning, and visual analysis skills, and the other half assessing workplace attitudes, taking overall 25 minutes to complete. It focuses mainly on evaluating a person's ability to solve practical problems, identify defects, work independently, and maintain a safe work environment.

 

If you are interested in preparing for this test please contact us and we will do our best to provide you with the most accurate practice resources. 


Ramsay Industrial Maintenance Test

The Ramsay maintenance test, or multi-craft test, is a highly professional written exam that assesses proficiency in mechanical and electrical knowledge and skills, of level 3 technicians and below. It is widely used by most large employers, such as Amazon, Walmart, UPS, J&J, Volvo, BMW, USPS, and more.

 

This industrial maintenance technician test contains 60 questions on 7 topics, ranging from motor and hydraulics to PLCs and electrical diagram reading. All questions must be answered within 1 hour. 

 

Ramsay Maintenance Test Sample Question

In induction motors, the difference between the synchronous and asynchronous speed of the rotor is referred to as:

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The correct answer is B.

Induction motors which are also called asynchronous motors work on the principle of induction which is inducing a current in the rotor by changing the magnetic field of the stator.

We can differentiate two definitions of speed in induction motors:

  • Synchronous speed – The speed of the changing magnetic field.
  • Asynchronous speed – The speed of the rotor (which is different from the synchronous speed).

The difference between these two is called slip. Therefore, B is the correct choice.

As for the other answers, single phasing (A) occurs when one of the motor terminals is loose or disconnected making the motor run on a single-phase. No-load speed of a motor (C) is the maximum speed of a motor when there is no load applied.

To fully prepare and ace your Ramsay maintenance test, go to our Ramsay Maintenance PrepPack, or check out our free Ramsay example questions and answers page.


NOTCI Maintenance Test

The NOTCI industrial maintenance test is a written assessment with 180 questions to be completed in 3 hours. This test measures candidates’ theoretical knowledge in varied mechanical and electrical topics such as motors, hydraulics, and PLCs, similar to the Ramsay test questions.

 

Want to know more about this assessment? You are welcome to contact us, and we will gladly answer any questions. 


Mechanical Aptitude Maintenance Tests

Another type of assessment commonly given to maintenance technicians is a mechanical aptitude test. This kind of test examines a more basic understanding of mechanical principles and is therefore used to select mainly entry-level mechanics and technicians.

A common version of this kind of test is the Bennett Mechanical Comprehension Test (BMCT), which includes 55 multiple-choice questions you must answer in 25 minutes. Questions examine different mechanical topics, such as Velocity, fluids, force, and more.

 

Another common mechanical aptitude test is the Wiesen Test of Mechanical Aptitude (WTMA), which includes 60 multiple-choice questions to be answered in 30 minutes. like the BMCT, this mechanical test assesses all of the basic topics of mechanics such as forces, levers, velocity, fluids, etc.


Plant Maintenance Tests

Candidates applying for maintenance positions in power plants are expected to demonstrate specific skills to keep the plant safely running.  To select the most qualified candidates, energy companies use plant maintenance tests for the following positions:

  • Mechanic, machinist, electrician, welder, pipefitter, steel worker, rigger
  • Instrument and control repairer
  • Helper, painter, insulation worker

The most common plant industrial maintenance test is the MASS test provided by EEI. It is a challenging exam that includes 4 sections: Mechanical Concepts, Assembling Objects Mathematical Usage, and Reading Comprehension. Each section is limited in time, taking overall about two hours to complete.

 

To see what this test looks like, go to our designated MASS test page.


Wonderlic Aptitude Test

In some cases, maintenance technician applicants are required to complete more general aptitude tests, measuring core cognitive abilities. The main test used in this case is the Wonderlic test, which requires answering 50 verbal, numerical, logical, and abstract reasoning questions in only 12 minutes.


If your test does not appear on this list, or you are not sure which test you are about to receive, please feel free to contact us and we will guide you to the most accurate practice tests for your assessment. 

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